Case Study: Semiconductor (Nanomachining Mask Repair)

A global supplier to the semiconductor and photomask making industries asked AI to create an environmental control unit (ECU) that could service — on demand — any of its nanomachining mask repair tool systems. The AI solution involved configuring a standard, vertical ECU to match up to the client's various types of mask repair products. A feature of the newly configured system allows the customer to communicate with the tool anywhere in the world and gain direct access to the ECU's controls and diagnostics by simply logging onto the Internet through a Windows-based program.

Innovative Experience: Custom Environmental Control Systems

When it comes to environmental control requirements, no two industries, companies or processes are exactly the same. To customers looking to control temperature, pressurization, humidity and cleanliness within their unique environments, this often poses a problem. That's why we're here.

From homeland security and semiconductors to military and aerospace, Air Innovations designs and manufactures world-class custom environmental control units that are tailored to the exact needs of your industry and specific requirements of your process.

In fact, here are some examples of areas in which we've helped our customers overcome challenges with customized HVAC/R solutions:

Material handling
Pharmaceutical manufacturing
Injection molding
Research and development laboratories
Hospital laboratories
Archive storage in libraries and museums
Process manufacturing

Each environmental control solution that we design is engineered, tested and manufactured with quality and precision. Innovation isn't just part of our name – it's at the core of our capabilities. Here are a couple of specifics regarding those capabilities:

Temperature control tolerances from plus or minus a few degrees to 0.01°C and +/-0.5% RH
Up to 6,000 CFM
HEPA or chemical air filtration
1/4-ton to 15-ton cooling
UV air sterilization
Ultrasonic or steam humidification

We've listed just a handful of examples of what we can do for you. We call them "custom" solutions for a reason - because you can contact us with a problem and we'll respond with the solution. Check out our custom environmental control systems case studies to see how we back up our talk. Or better yet, contact an Air Innovations product applications specialist today - or submit a Custom project inquiry online.