Category Archive: Other Industries

How To Keep Elders Healthy Under Family Care Or Aging In Place

Deciding how and where to best care for senior citizens as they get older can be an emotionally fraught experience. There are also several practical considerations that go into the decision to ensure their needs are met. Whether families decide to move their elderly parents in with them or to keep seniors in their own homes, a top priority is facilitating both a safe and healthy environment.

Elderly at Home

The National Institute on Aging advises people aging in place to install grab bars, ramps, and non-slip adhesives in their homes. Access to nutritious meals and following strict medication regimens are also advised. Experts recommend regular handwashing to prevent infections, and the CDC strongly urges senior citizens to get vaccinated against both COVID-19 and influenza.

But there is even more that can be done to ensure high-quality air and infection control in a private residential setting. Here is what you need to know:

What Residential HVAC Systems Were Designed To Do

Residential HVAC systems are designed to ventilate and filter air to maintain adequate air quality and control temperature. Ventilation and filtration remove odors and trap dust, smoke, and pollen. However, residential HVAC systems are not designed to capture toxic microorganisms.

HEPA Filters

HEPA filters capture pathogens which include bacteria, viruses, and even mold spores. Unlike hospital-grade HVAC systems, most residential units do not generate powerful enough airflow to overcome resistance caused by HEPA filters. Therefore, adding one to a home HVAC system is not a viable means of containing contaminants.

One way to reap the benefits of HEPA filtration in homes is through air purifiers equipped with HEPA filters. Since they reduce the number of particles that carry viruses by approximately 95%, they are considered medical grade.

Humidity Control Matters, Too

According to the International Journal of Environmental Research and Public Health relative humidity (RH) levels between 40-60% are optimal in homes for two reasons. First, mucous membranes are most resistant to infection around moderate humidity levels. Second, viruses living in aerosol particles survive for less time at 50% RH than in drier or very humid conditions.

Humidity control is not standard in residential HVAC systems, but it can be added retroactively. However, humidity control functionality that is incorporated into furnaces or central air conditioning only works when the system is running. Similarly, controlling humidity levels is not available through forced-water heating that uses boilers. If moisture control is not available through a household HVAC system, a stand-alone humidifier that monitors room levels will get the job done.

Volatile Organic Compounds

Exposure to volatile organic compounds (VOCs) can have short- and long-term adverse health implications. VOCs are gases emitted from various household products including new carpets, aerosol sprays, paint, PVC plastics, and air fresheners. VOCs originate indoors, and exposure to moderate levels of VOCs over time or high levels of VOCs in a short period of time can cause minor eye, nose, and throat irritation. Over time, higher concentrations of VOCs can cause liver, kidney, and central nervous system damage.

Air Purifiers Have Their Limits

According to Consumer Reports, air purifiers can remove contaminants only when they are floating in the air. Mites, mold, pollen, and VOCs are too heavy for most air purifiers. Units with HEPA filtration can capture aerosol droplets on which the coronavirus travels, but not all purifiers draw in enough air to actually reduce the volume of particles.

The Bottom Line

Avoiding harmful contaminants and facilitating quality indoor air is achievable, even in a private setting. Fortunately, a highly effective solution can be as simple and unobtrusive as a window AC unit.

Air Innovations brought over 25 years of experience designing and manufacturing customized solutions for temperature, humidity, and filtration control to its HEPAiRx® window-mount ventilating air purifier. The HEPAiRx system is a plug-and-play air filtration device comparable in size to a standard AC unit. The system quickly and thoroughly purifies a room of airborne particles and contaminants because each unit features medical-grade HEPA filtration and ventilation to exhaust air for a standard-sized room every 30 minutes.

The HEPAiRx unit brings in a high enough quantity of fresh air to naturally dilute VOCs without requiring a window to be open. It also uses upstream UV-C to kill viruses trapped on the intake side of the HEPA filter to give seniors an extra buffer against life-threatening elements. Lastly, the system has onboard heating, cooling, and humidity control features to keep residents comfortable.

The HEPAiRx system is currently the only solution on the market that can do the following:

  • Brings dedicated fresh air into a room to naturally dilute potentially harmful aerosol particles, VOCs, and gases.
  • Uses optional upstream UV-C to kill viruses trapped on the intake side of the HEPA filter – the only effective way to kill viruses on the HEPA filter.
  • Integrates the HVAC to isolate the space from the existing systems. HVAC ductwork is a source of cross-contamination between spaces. The HEPAiRx system seals off the current system to separate it from adjacent rooms creating an actual isolation space.

Air Innovations’ HEPAirX system empowers adult children to take a proactive approach to keep beloved older family members safe and healthy. Or, the unit enables senior citizens to take charge of their own contamination control.

Elevating The Standards Of Elder Care In Residential Facilities

The global pandemic exposed a need to elevate the standard of care for the elderly. In particular, senior citizens living and spending time in group settings such as nursing homes, residential care facilities, and senior centers were at exceptionally high risk for contracting and dying of COVID-19.

As of April 2021, the U.S. Department of Energy reported that residents in long-term care facilities accounted for only 3% of the total 21 million confirmed COVID-19 cases in the U.S., yet made up one-third of the 350,000 deaths. Nursing home residents are particularly susceptible to COVID, and other infections, due to their naturally lowered immune functions and being prone to pre-existing conditions. Additionally, nursing homes lack the systems engineered to control the spread of potentially life-threatening contagious diseases, like COVID.

Various tactics are needed to prevent the spread of infections where older adults live and congregate. Fortunately, armed with some vital information, facilities can take steps to protect their communities better.

Group at Nursing Home

The Role of Ventilation And Filtration

Similar to other contagious pathogens, it became evident that COVID spreads primarily indoors. Beyond physical distancing and masking, the best way to reduce the spread is by implementing air ventilation and filtration systems.

According to the Journal of the American Medical Association (JAMA), “The weight of evidence indicates ventilation plays a key role in infectious disease transmission, (…) showing low ventilation associated with transmission of measles, tuberculosis, rhinovirus, influenza, and SARS-CoV-1.”

 

Elevate Ventilation Standards

Yet, JAMA also reports that most indoor spaces (except for hospitals) ventilate and filter air at minimum levels.

The American Society of Heating, Refrigeration, and Air Conditioning Engineers (ASHRAE) sets ventilation standards for most indoor spaces. However, these standards are intended to remove odors and ensure an adequate level of air quality. They don’t support an infection control strategy.

 

Better Filtration Plays A Key Role

MERV FILTERS

Air filters and purifiers have several efficiency standards, including clean air delivery rate (CADR) and minimum efficiency reporting value (MERV). Established by ASHRAE, the MERV rating measures the quality of air filters used in central ventilation systems. For reference, MERV-8 is a typical low-grade filter that captures only 15% of small particles. MERV-13 filters are able to capture nearly 70% of small air particles and are an integral part of a larger infection control program. Standards for nursing home resident rooms require only MERV-7 filters.

HEPA FILTERS

HEPA filters are used in any application that requires contamination control. Air purifiers equipped with HEPA filters can capture even smaller microns than MERV filters. Since they reduce the number of particles that carry viruses by approximately 95%, they are considered medical grade.

Upgrading filters to capture a higher percentage of particles of all sizes is a reasonably simple way to protect the elderly living in long-term care facilities.

 

Incorporate Fresh Air

Researchers have found that fresh air delivered through AC or ventilation systems plays an important role in diluting the volume of viral aerosol particles in a room. Monitoring carbon dioxide (CO₂) levels is a simple way to ensure enough fresh air is in a room, as high CO₂ levels indicate that there is a lot of exhaled air in the room. A sick person has a greater chance of distributing viral particles to a healthy person.

 

Relative Humidity Matters, Too

In addition to regular ventilation and air filtration, the International Journal of Environmental Research and Public Health recommends maintaining relative humidity (RH) levels between 40-60% for two reasons. First, mucous membranes are most resistant to infection in moderate humidity levels. Second, aerosol particles potentially containing contagious diseases can live for less time at 50% RH than in drier or very humid conditions.

Facilities and residences for older people can monitor humidity and utilize humidifiers as needed at a low cost.

 

The Bottom Line

A multi-pronged approach is the best way to protect older citizens from low-quality air and infectious diseases. Fortunately, a highly effective solution can be as simple and unobtrusive as a window AC unit.

Air Innovations brought over 25 years of experience designing and manufacturing customized solutions for temperature, humidity, and filtration control to its HEPAiRx® ventilating and filtrating system. HEPAiRx systems are air filtration devices that are comparable in size to a standard AC unit. They combine multiple strategies for maintaining optimal health in a variety of applications. HEPAiRx units quickly and thoroughly purify a room of airborne particles and contaminants. Each plug-and-play unit features a MERV-17 medical-grade HEPA filter and ventilation to exhaust air for a standard-sized room every 30 minutes.

HEPAiRx systems are an ideal solution for use in nursing homes. Since each unit is entirely self-contained and compact, facilities don’t have to overhaul their existing HVAC systems. HEPAirX units empower facility administrators to take a proactive approach to keep our beloved older family members and staff safe and healthy.

The HEPAiRx system is currently the only solution on the market that can do the following:

  • Bring dedicated fresh air into a room to naturally dilute potentially harmful aerosol particles, VOCs, and gases.
  • Create either a negative or positive pressure environment.
  • Use optional upstream UV-C to kill viruses trapped on the intake side of the HEPA filter – the only effective way to kill viruses on the HEPA filter.
  • Integrate the HVAC to isolate the space from the existing systems. HVAC ductwork is a source of cross-contamination between operatories. When using the HEPAiRx system, you can seal off the existing system to separate it from adjacent rooms, creating an actual isolation space.

HVAC – A Complete Guide on Specialized HVAC Systems

Advancair® – custom clean room air conditioner

HVAC systems are essential components in the functionality and appeal of all modern buildings. Well-designed and efficient HVAC systems go well beyond ensuring comfortable temperatures and fresh air for facilities. They also play a key role in the production and testing processes of a broad spectrum of industries.

HVAC systems play a crucial role in pharmaceutical engineering and manufacturing because they have a direct impact on the production environment. Optimized HVAC units can help pharmaceutical companies Mining and Drilling, pass inspections, and remain CGMP-compliant, and more.

Specialized hvac systems infographic

All You Need to Know About Specialized HVAC Systems

What is a Specialized HVAC System?

The acronym HVAC stands for heating, ventilation, and air conditioning. Specialized HVAC systems control the temperature, humidity level, and air quality in a space to ensure the required specifications for your application are met.

Types of HVAC Systems We Design & Manufacture

We specialize in the design and manufacture of advanced HVAC systems for the precise control of temperature, humidity, filtration, and pressurization for equipment and processes. The three main configurations of HVAC systems we manufacture are integrated, mounted, and standalone in standard or custom solutions.

Integrated HVAC

Integrated solutions are designed to fit seamlessly within existing equipment structure, allowing for a smaller size and footprint, greater system efficiency, and lower installation cost.

Mounted HVAC

ECUs that are mounted to an existing system can be designed to meet system weight constraints, provide a reduced ECU footprint, and offer close proximity to the process.

Standalone HVAC

Standalone units can be placed in the space surrounding your equipment and offer maximum flexibility in system location, installation, configuration, and performance capability.

Explosion-Proof HVAC

Less common but no less critical, explosion-proof HVAC systems are an essential aspect of many industrial applications. For example, ore mining/processing facilities can make use of these units to prevent an explosion of coal dust particles in the air.

Other industries that utilize explosion-proof HVAC systems include:

  • Oil and gas
  • Military
  • Aerospace
  • Pharmaceuticals
  • Food processing
  • Agriculture

Nowadays, many off-the-shelf explosion-proof units are available. However, companies that require explosion-proof environmental control units often need to ensure that their HVAC systems supplier has the capability to provide a tailored solution for their particular application.

 

Industries and Applications

Industries ranging from homeland security to aerospace use specialized HVAC solutions as an essential part of their daily operations. The following are some examples of specific industries and applications that utilize HVAC systems.

Aerospace

   

Aerospace applications require strict environmental control in everything from research and development to launch areas. At Air Innovations, we’ve supported a variety of unique aerospace projects, such as clean room filtration, environmentally controlled transportation of aerospace components, and strict environmental control of launch areas.

For example, one rocket’s fueling system demanded a dry dew point of -22° C just before launch. Any remaining moisture would condense and transform into ice on the rocket’s piping, creating a dangerous situation. The solution to this quandary was an in-line desiccant dryer surrounded by two tailored environmental control units used to eliminate moisture and maintain tight temperature tolerances.

Homeland Security

Environmental control for homeland security systems     Homeland security hvac

Durable HVAC units assist in temperature and humidity maintenance at airport terminals, including security checkpoints and baggage claim areas. Additionally, explosives detection devices (EDDs) at airports demand strict internal control of temperature and humidity variables in order to function properly.As such, the Homeland Security Department relies on specialized HVAC units for these applications.

Mining and Drilling

Custom environmental control for mining & drilling     Oil & drilling application - ocean

Mining and drilling companies use environmental control units to keep electrical cabinets of centrifuge machines cool. Centrifuges eliminate slurry during drilling operations, and are therefore an indispensable component of the overall extraction process. ECUs that keep their cabinets cool help prevent overheating, fires, explosions, and other dangerous circumstances.

Life Sciences and Pharmaceutical

Life sciences and biotech environmental control systems     Explosion Proof HVAC for Pharmaceuticals

Biotech and pharmaceutical companies frequently employ specialized HVAC units for strict control over temperature, humidity, and dew point, especially when handling sensitive equipment, or performing processes that require certain environmental conditions to succeed.

 

Cleanroom

Computer rooms, laboratories, hospitals, and process isolators often make use of cleanrooms. HVAC units designed for cleanroom use often come with features such as positive/negative pressure control, once-through or recirculating air flow, and alarms triggered by the slightest variance from set tolerances.

 

The Pharmaceutical Industry and HVAC Systems

Air innovations cleanroom air conditioning

The Importance of HVAC Systems for the Pharmaceutical Industry

Why are well-functioning HVAC systems so important to the pharmaceutical industry today? While there are many factors involved, but here are just two of the reasons they are so essential:

  • Modern diagnostic machines need to operate within very strict temperature and humidity tolerances so that the integrity of powdered and fluid reagents is not comprised. The consequences of a misdiagnosis or false reading from the introduction of unanticipated moisture, for example, could be serious for both patient and medical provider alike. Customized HVAC units that ensure stable environmental conditions—whether cold, hot, or dry—and integrate well into often limited space, are key pieces of an effective diagnostic process.
  • Moisture can be one of the worst enemies of modern medicine production. In every phase of production—from milling to compounding to coating—excess moisture can cause manufacturing inefficiencies, weaken the medicine’s effect, or in the worst-case scenario, completely ruin an entire batch of product. Specialized HVAC units that enforce a specified dew point based on the application all but guarantee that there will be no excess moisture from the air to cause production issues.

 

System Design

There are several design considerations that engineers must apply to HVAC systems intended for pharmaceutical applications. Ideally, architectural components should dovetail with HVAC design factors, such as pressure differential cascades and cross-contamination control. Adequate ventilation and filtration are important considerations for laboratory testing areas and cleanrooms.

Additionally, HVAC engineers must implement systems that ensure strict control over temperature, relative humidity and/or dew point, without interfering with the actual pharmaceutical manufacturing process.

Operational HVAC Optimization in Pharmaceutical Facilities

After HVAC room requirements have been established, there are ways to optimize HVAC system operations to keep costs low and efficiencies high. Some optimization measures could include:

  • The reduction of air-change rates
  • Optimized temperature and humidity limits
  • Improved control sequences for use of floating set-points and dead-band control
  • Changeover to a two-port variable volume system
  • The addition of airflow meters and air volume control components

 

Efficient and Custom HVAC Solutions at Air Innovations

Air Innovations provides several HVAC products specifically designed for use in the pharmaceutical industry. These include:

Hepair® cleanroom hvac system

HEPAir® Cleanroom HVAC System


Arrayair ECU

Arrayair ECU



 

 

 

 

 

 

 

 

Some Case Studies

Air Innovations has enjoyed much success in delivering highly specialized HVAC solutions to clients in the pharmaceutical industry.

For example, one customer requested a precision control HVAC system to provide uniform drying for fluid bed dryers used in capsule and pill coating. Air Innovations supplied a pharmaceutical process control unit that provided airflow to the process tools, allowed the client to add or remove humidity, and maintained a steady dew point of 50° F.

In another case, a client needed a chemical process control unit that would hold set temperature and humidity levels in widely varying conditions all over the globe, while also operating on a continuous, year-round basis. Air Innovations provided an HVAC unit that depends on two independent cooling coils, along with process fans that alternate operation time. Various sensor inputs help to manage switch-over intervals. As a result, the cooling coils continue running without defrost interruptions, even in sub-zero temperatures.

HVAC systems are an essential aspect of pharmaceutical manufacturing. If you’d like to learn more about how Air Innovations can provide a workable, highly-customized, and efficient HVAC solution for your manufacturing needs, reach out to us today.