CUSTOM ENVIRONMENTAL CONTROL SYSTEMS
Our customers often struggle to find environmental control units (ECUs) robust and sophisticated enough to maintain precise temperatures, humidity, pressure, and cleanliness in a way that meets their unique requirements. That’s why we’re here. Air Innovations cleanroom environmental control systems deliver real-time monitoring and controlling of temperature, contaminants, humidity, air pressure, and airflow rate to meet stringent process requirements. They operate independently of a building’s central HVAC system and were designed for one-through or recirculating applications.
Cleanroom Environmental Control & Hvac Systems
Air Innovations has dedicated an entire division to designing and manufacturing unitary and custom HVAC systems for cleanrooms and critical environments.
Cleanroom environmental control units (ECUs) maintain pristine conditions, so workers and machines operate productively and contamination-free. Our products are the only fully integrated modular environmental systems created for the cleanroom industry.
Myzone Desk Console Management System
The MyZone® personal desk environment (model ME200) is a desk console management system that attaches to a personal work surface and combines environmental control, lighting control, and lift functions inside a single unit.
The MyZone® desk console management control system includes a color touch screen for environmental control (heating and cooling airflow), lighting control, and integrated desk-leg lift control functions. Users can control these features with the non-fixed controller, which can be positioned anywhere above or below the desk.
Healthcare Environments Isolation Spaces & Sterility
Air Innovations features a variety of environmental control solutions for your healthcare needs. We offer over 30 years of expertise in maintaining cleanrooms for a variety of industry specific applications.
Whether you need systems to help prevent reinfection, maintain sterile instruments, turn a flexible space into a quarantine area, or efficiently sterilize a space, we have solutions.
WINE GUARDIAN COMMERCIAL & RESIDENTIAL HVAC SYSTEMS
Air Innovations designs and manufactures a wide variety of HVAC systems for use in specialty collection projects that require low-temperature control for long-term storage and preservation.
Some common applications include wine rooms, fur storage, art and document preservation, long-term food storage, humidor rooms, and computer server rooms. Learn how Wine Guardian can be applied to a variety of residential and commercial applications.
Personal Forklift Cabin Air Conditioner Cabin Cool System
Extremely hot and humid conditions in factories, warehouses and outdoor work environments can pose serious threats to industrial equipment operators. Forklift drivers and material movers are required to have the utmost attention while moving cargo to ensure jobsite safety. Employers cannot afford to have exhausted and weary employees endangering themselves and others.
At Air Innovations, we specialize in designing, developing, and constructing specialty environmental process control systems for precision temperature, humidity, and filtration control. Environmental control units (ECUs) are devices used to regulate conditions within a space in various industrial applications. Our solutions ensure customers achieve optimal process efficiency and comply with industry standards and government regulations.
What differentiates Air Innovations is our depth of experience in understanding our clients’ technical requirements, parameters, and goals and designing highly specialized environmental process control systems that meet their unique needs. We specialize in solutions that cannot be addressed by standard HVAC equipment.
CUSTOM CLIMATE CONTROL
Custom solutions enable industry professionals to depend upon ECUs to meet their unique specifications, including operating environment, size constraints, regulatory and industry standards, and efficiency requirements. Most often, our environmental control units regulate these aspects:
Temperature
Control broad temperature ranges from 0°F to 100°F (-18°C to 38°C) with tolerances as precise as ±0.02°C
Humidity and Dew Point
Control tolerances to ±0.5% RH; Desiccant to 95% RH
Filtration
HEPA, ULPA, and molecular
Our custom ECUs can be configured to match the application and space constraints of your project:
Integrated
Integrated units accommodate existing equipment structures, resulting in a smaller footprint, greater system efficiency, and lower installation costs.
Mounted
Mounted units are attached to existing systems and can reduce a system’s overall weight and footprint.
Standalone
Standalone units are placed around equipment rather than in or on them, allowing for greater flexibility regarding system location, installation, configuration, and performance capabilities.
Our systems can also be customized to be explosion-proof for applications involving combustible substances or flammable compounds, such as dust, metal shavings, and other airborne particles. These ECUs have been designed to mitigate the risk of ignition and explosion in aerospace, military, oil and gas, milling, and pharmaceutical and medical industries.
Our team has the depth of experience to design and deliver enduring solutions to even the most unique requirements.
HOW WE CREATE CUSTOM
ENVIRONMENTAL CONTROL SOLUTIONS
Since environmental control requirements vary widely depending on industries, companies, and processes, there is no one-size-fits-all solution for controlling temperature, humidity, cleanliness, and pressure. Our highly experienced, multi-disciplined engineering team collaborates with business and technical leaders on project scoping, concept designs, prototyping, and in- and out-of-house testing.
By offering complete custom solutions, we ensure the systems we deliver fully comply with the requirements and restrictions of any application. Air Innovations facilities manufacture small runs and mass-produced custom ECUs for OEMs.
ENVIRONMENTAL CONTROL PRODUCTS
In addition to designing and building custom solutions, Air Innovations has a suite of standardized environmental control systems that are applicable across industries.
From cleanroom ECUs to systems designed to keep individuals comfortable and safe in various environments, our products are held to the same rigorous standards and industry regulations as our custom solutions.
OTHER CONSIDERATIONS WHEN DESIGNING SYSTEMS INCLUDE:
- Cost
- Space and size constraints
- Indoor/outdoor
- Pressurization
- Configuration: Integration into an existing system, standalone, or mounting
- Volumetric airflow: How much air they need to pass through the system in a period of time, typically in cubic feet per minute (CFM)
- Once-through air or recirculation of air: Air can be much cleaner if it’s recirculated through a captive space
- Redundancy: How critical is it for the system never to go down?
- Exposure: To chemicals, weather, transportation, military settings, explosion-proofing, and/or seismicity
- Variation of the heat load: A system might need to go down to -2° C (29°F) in January, but hits 106°F or higher in July. The system had to be designed to deal with those extremes.
- Environmental friendliness/certifications: The global warming/environmental impact potential of the refrigerant used within the system
- Electrical characteristics: 50Hz/60Hz or other; systems on a ship or plane may have different characteristics
- Construction materials: Material factors for system construction are usually dependent on the factors above.
- Temperature control: Control environments from 0°F to 100°F (or -18°C to 38°C) with tolerances as precise as ±0.02°C
ECUS FOR SPECIALIZED APPLICATIONS
We supply environmental control and HVAC systems to customers in a wide range of industries including, but not limited to, the following:
Aerospace
Healthcare
Military
Pharmaceutical
Semiconductor
WHY PARTNER WITH AIR INNOVATIONS?
At Air Innovations, we are an industry leader in the design and manufacture of custom environmental control solutions. Equipped with extensive industry-specific experience (including for the aerospace, healthcare, military, pharmaceutical, and semiconductor industries), we can provide an appropriate ECU for virtually any environmental control need.
To learn more about our environmental control solutions or discuss your application requirements with one of our experts, contact us today.
Read more detailed information on our expertise and capabilities at the links below. To see what we have done in a specific industry, see our Industries section. Or browse our Case Studies.
