CUSTOM ENVIRONMENTAL CONTROL SYSTEMS

CUSTOM ENVIRONMENTAL CONTROL SYSTEMS

Our customers often struggle to find environmental control units (ECUs) robust and sophisticated enough to maintain precise temperatures, humidity, pressure, and cleanliness in a way that meets their unique requirements. That’s why we’re here. Air Innovations cleanroom environmental control systems deliver real-time monitoring and controlling of temperature, contaminants, humidity, air pressure, and airflow rate to meet stringent process requirements. They operate independently of a building’s central HVAC system and were designed for one-through or recirculating applications.

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Cleanroom Environmental Control & Hvac Systems

Cleanroom Environmental Control & Hvac Systems

Air Innovations has dedicated an entire division to designing and manufacturing unitary and custom HVAC systems for cleanrooms and critical environments.

Cleanroom environmental control units (ECUs) maintain pristine conditions, so workers and machines operate productively and contamination-free. Our products are the only fully integrated modular environmental systems created for the cleanroom industry.

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Myzone Desk Console Management System

Myzone Desk Console Management System

The MyZone® personal desk environment (model ME200) is a desk console management system that attaches to a personal work surface and combines environmental control, lighting control, and lift functions inside a single unit.

The MyZone® desk console management control system includes a color touch screen for environmental control (heating and cooling airflow), lighting control, and integrated desk-leg lift control functions. Users can control these features with the non-fixed controller, which can be positioned anywhere above or below the desk.

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Healthcare Environments Isolation Spaces & Sterility

Healthcare Environments Isolation Spaces & Sterility

Air Innovations features a variety of environmental control solutions for your healthcare needs. We offer over 30 years of expertise in maintaining cleanrooms for a variety of industry specific applications.

Whether you need systems to help prevent reinfection, maintain sterile instruments, turn a flexible space into a quarantine area, or efficiently sterilize a space, we have solutions.

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WINE GUARDIAN COMMERCIAL & RESIDENTIAL HVAC SYSTEMS

Wine Guardian Commercial & Residential Hvac Systems

Air Innovations designs and manufactures a wide variety of HVAC systems for use in specialty collection projects that require low-temperature control for long-term storage and preservation.

Some common applications include wine rooms, fur storage, art and document preservation, long-term food storage, humidor rooms, and computer server rooms. Learn how Wine Guardian can be applied to a variety of residential and commercial applications.

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Personal Forklift Cabin Air Conditioner Cabin Cool System

Personal Forklift Cabin Air Conditioner Cabin Cool System

Extremely hot and humid conditions in factories, warehouses and outdoor work environments can pose serious threats to industrial equipment operators. Forklift drivers and material movers are required to have the utmost attention while moving cargo to ensure jobsite safety. Employers cannot afford to have exhausted and weary employees endangering themselves and others.

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At Air Innovations, we specialize in designing, developing, and constructing specialty environmental control systems for precision temperature, humidity, and air quality control. Environmental control units (ECUs) are devices used to regulate conditions within a space in various industrial applications. Our solutions ensure customers achieve optimal process efficiency and comply with industry standards and government regulations.

What differentiates Air Innovations is our depth of experience in understanding our clients’ technical requirements, parameters, and goals, and designing highly specialized environmental process control systems that meet their unique needs. We specialize in solutions that cannot be addressed by standard HVAC equipment.

How Our Environmental Control Systems Work

Air Innovations’ environmental control systems are engineered to maintain stable, precise conditions for temperature, humidity, and air quality across a wide range of applications. Each unit delivers reliable performance under demanding operational parameters, such as maintaining strict tolerances in a cleanroom or stable conditions for certain manufacturing processes.

Every system we build is developed with a high level of precision and control, including our custom solutions for unique specifications or regulatory requirements. Our environmental control units typically regulate three key aspects of environmental stability:

Temperature Temperature

Control broad temperature ranges from 0°F to 100°F (-18°C to 38°C) with tolerances as precise as ±0.02°C

Humidity and Dew Point Humidity and Dew Point

Control tolerances to ±0.5% RH; Desiccant to 95% RH

Filtration Filtration

HEPA, ULPA, and molecular

Environmental Control System Configurations

Our environmental climate control units can be configured to match the application and space constraints of your project:

Integrated Integrated

Integrated units accommodate existing equipment structures, resulting in a smaller footprint, greater system efficiency, and lower installation costs.

Mounted Mounted

Mounted units are attached to existing systems and can reduce a system’s overall weight and footprint.

Standalone Standalone

Standalone units are placed around equipment rather than in or on them, allowing for greater flexibility regarding system location, installation, configuration, and performance capabilities.

Industries We Serve: ECUS FOR SPECIALIZED APPLICATIONS

We supply environmental control and HVAC systems to customers in a wide range of industries including, but not limited to, the following:

Aerospace

Aerospace

Healthcare

Healthcare

Military

Military

Pharmaceutical

Pharmaceutical

Semiconductor

Semiconductor

Aerospace

In the aerospace industry, system failure can result in catastrophic consequences. Our environmental control units offer reliable performance, whether they are used during pre-launch payload cooling or instrument calibration operations.

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Healthcare

In the healthcare industry, facilities must abide by strict sanitation standards to ensure the health of patients, personnel, and visitors. We offer environmental control solutions that help preserve hygienic conditions by preventing pathogen transmission, maintaining instrument sterility , isolating quarantine areas, and sterilizing spaces .

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Military

Military equipment is often subjected to harsh conditions. Our ECUs are designed and built for durability and reliability, ensuring they continue to offer temperature, humidity, and other environmental condition control even when used in some of the most challenging environments.

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Pharmaceutical

Similar to the healthcare industry, the pharmaceutical industry is subject to stringent standards to ensure the health and wellness of consumers. Our environmental control units offer precise control over environmental conditions, which can lead to better process and product quality.

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Semiconductor

During semiconductor manufacturing operations, temperature and humidity can significantly affect the quality of the final product. Our ECUs allow manufacturers to control conditions within the manufacturing facility closely and carefully to minimize the risk of product damage or contamination.

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Why Partner with Air Innovations for Your Environmental Control Needs?

As experts in climate control, Air Innovations designs equipment to meet highly specific requirements. Here’s why global organizations across diverse industries trust us with their environmental control and HVAC needs:

  • In-house design, prototyping, testing, and production. We offer full-service capabilities, from design and prototyping to testing to production. Handling the entire process in-house means shorter lead times and greater flexibility for dynamic projects.
  • Proven track record across highly regulated industries. We regularly develop custom environmental control systems for industries with strict application requirements, such as semiconductor, aerospace, defense, pharmaceuticals, and more.
  • Precision engineering for industry compliance. Our climate control products meet stringent performance and safety standards established by ETL, CSA, CCC, CE, UL, SEMI, MIL-STD, and ANSI.
  • Lean manufacturing. Our technical staff employs cross-training across different product types, giving us both breadth and depth of knowledge to deliver on faster production timelines.
  • Warranty-backed solutions. All ECU and HVAC solutions are backed by competitive warranties and robust customer support.

Environmental Control Case Studies by Industry

Aerospace
Healthcare
Military
Life Sciences
Semiconductor

Frequently Asked Questions About Environmental Control Systems

How precise can Air Innovations’ temperature and humidity controls be?

Our solutions can achieve temperature control tolerances of ±0.02°C and humidity control tolerances of ±0.5% RH.

Are environmental control systems customizable?

Yes. We can customize any environmental control system to your unique specifications.

What’s the difference between integrated, mounted, and standalone ECUs?

Integrated units go into existing equipment enclosures or structures to save space, improve system efficiency, and reduce installation costs. Mounted ECUs are attached to existing equipment to reduce overall system footprint and weight. Rather than being placed in or on existing equipment, standalone ECUs are separate enclosures placed nearby. This setup can improve flexibility in terms of installation, system configuration, system location, and performance capabilities.

Are explosion-proof environmental control systems available?

Our systems can be customized to be explosion-proof for applications involving combustible substances or flammable compounds, such as dust, metal shavings, and other airborne particles. These ECUs have been designed to mitigate the risk of ignition and explosion in the aerospace, military, oil and gas, milling, pharmaceutical, and medical industries.

Our team has the depth of experience to design and deliver enduring solutions to even the most unique challenges.